Fabrication Services

FABRICATING QUALITY PRODUCTS AND BUILDING LASTING RELATIONSHIPS

Gulf Copper Fabrication capabilities include full service amenities in Port Arthur and Galveston offering our customers distinct advantages. Deep water access, large staging areas, up to 500T crane capacities, docking piers and bulkheads all provide customers alternative potential loading and shipping possibilities for major projects. Currently we have ISO 9001-2008 Quality Assurance, we are in progress with our ISO 9001-2015. Our control systems and attention to detail provide our customers comfort in knowing they can always respect ad receive quality products.

The versatility of our facilities has proven to be beneficial for many recent projects requiring fabrication, staging and load-out of components. Gulf Copper offers many services including grillage for transport barges/vessels, modular transport staging/planning, sea-fastening design, and stability analysis and installation. In addition, Gulf Copper has crews available to travel, manage or to assist in the installation and/or commissioning for our customers.

Machining

Gulf Copper’s facilities located in Galveston and Port Arthur are both full service yards located on deep water. In addition to fabrication, we also offer shipyard services and small and large machine shop amenities in order to better accommodate both custom and standard projects.

Equipment and Capacities

23 Acres at the Central Yard

Covered Fabrication Shop Area: approximately 41,000 ft2

CNC Plate Cutting – 12′ X 40′ X 6″ Thickness
(2 ea)

400 ton Plate Press Break

Plate Roll Up to 5/8” Thick

Plate Shear Up to 1/2” Thick

Programmable Sawing Up to 24”

Pipe Bending up to 6” Diameter

Multi Bank Welding Machines, 400 Amps

Multiple Overhead Cranes (Combined 20 Tons)

Submerged Arc Welding Capabilities

Hydrostatic Testing Up to 10,000 PSI

Onsite Blasting and Coating

Rail Material Handling in Between Shops

Open Ended Shop Access for Large Projects

Multiple Yard Cranes (300 Tons combined)

Fully Staffed Machine Shop

FACILITY CERTIFICATIONS

ISO 9001-2008 Certification

ABS, DNV, ASME, AWS, API welding programs

Computerized WPS, PQR and WPQ databases

Staff Metallurgist

In-house NDT

Certified Internal ISO auditors

Equipment and Capacities

CNC Plate Cutting- 12’ X 40’ X 6” Thickness
(2 ea)

1000 Ton CNC Plate Press Break

CNC Plate Roll Up to 2-3/8” thick

Plate Shear Up to 3/4” Thick

Programmable Sawing Up to 24”

CNC Pipe and Structural Bending and Forming

Multi Bank Welding Machines Up to 400 Amps

Multiple Overhead Cranes (30t Comb. & 75t in High Bay)

Submerged Arc Welding

Semi-Automated Welding

Hydrostatic Testing Up to 10,000 PSI

Onsite Blasting and Coatings

Open Ended Shop for Extra-Large Projects

Multiple Yard Cranes

In House Welding School

Facility Certifications

ISO 9001-2008 Certification

ABS, DNV, ASME, AWS, API welding programs

Computerized WPS, PQR and WPQ databases

Staff Metallurgist

In-house NDT

Certified Internal ISO auditors