Fabrication Services

Fabricating Quality Products and Building Lasting Relationships

Gulf Copper Fabrication capabilities include full service amenities in Port Arthur and Galveston offering our customers distinct advantages. Deep water access, large staging areas, up to 500T crane capacities, docking piers and bulkheads all provide customers alternative potential loading and shipping possibilities for major projects. Our ISO 9001-2008 Quality Assurance and Control Systems and attention to detail provide our customers comfort in knowing they can always expect and receive quality products.

The versatility of our facilities has proven to be beneficial for many recent projects requiring fabrication, staging and load-out of components. Gulf Copper offers many services including grillage for transport barges/vessels, modular transport staging/planning, sea-fastening design, and stability analysis and installation. In addition, Gulf Copper has crews available to travel, manage or to assist in the installation and/or commissioning for our customers.

Machining

Gulf Copper’s facilities located in Galveston and Port Arthur are both full service yards located on deep water. In addition to fabrication, we also offer shipyard services and small and large machine shop amenities in order to better accommodate both custom and standard projects.

 


Equipment and Capacities


  • 23 Acres at the Central Yard
  • Covered Fabrication Shop Area: approximately 41,000 ft2
  • CNC Plate Cutting - 12′ X 40′ X 6″ Thickness
    (2 ea)
  • 400 ton Plate Press Break
  • Plate Roll Up to 5/8” Thick
  • Plate Shear Up to 1/2” Thick
  • Programmable Sawing Up to 24”
  • Pipe Bending up to 6” Diameter
  • Multi Bank Welding Machines, 400 Amps
  • Multiple Overhead Cranes (Combined 20 Tons)
  • Submerged Arc Welding Capabilities
  • Hydrostatic Testing Up to 10,000 PSI
  • Onsite Blasting and Coating
  • Rail Material Handling in Between Shops
  • Open Ended Shop Access for Large Projects
  • Multiple Yard Cranes (300 Tons combined)
  • Fully Staffed Machine Shop

Facility Certifications


  • ISO 9001-2008 Certification
  • ASME ‘U’ & NBIC ‘R’ Stamps
  • ABS, DNV, ASME, AWS, API welding programs
  • Computerized WPS, PQR and WPQ databases
  • Staff Metallurgist

Learn more about our commitment to quality and standards

 

Equipment and Capacities

 

  • CNC Plate Cutting- 12’ X 40’ X 6” Thickness
    (2 ea)
  • 1000 Ton CNC Plate Press Break
  • CNC Plate Roll Up to 2-3/8” thick
  • Plate Shear Up to 3/4” Thick
  • Programmable Sawing Up to 24”
  • CNC Pipe and Structural Bending and Forming
  • Multi Bank Welding Machines Up to 400 Amps
  • Multiple Overhead Cranes (30t Comb. & 75t in High Bay)
  • Submerged Arc Welding
  • Semi-Automated Welding
  • Hydrostatic Testing Up to 10,000 PSI
  • Onsite Blasting and Coatings
  • Open Ended Shop for Extra-Large Projects
  • Multiple Yard Cranes
  • In House Welding School

Facility Certifications

 

  • ISO 9001-2008 Certification
  • ABS, DNV, ASME, AWS, API welding programs
  • Computerized WPS, PQR and WPQ databases
  • Staff Metallurgist
  • In-house NDT
  • Certified Internal ISO auditors

Learn more about our commitment to quality and standards

 

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